Badger-meter M-Series M4000 User Manual

Installation &Operation ManualBadgerMeter, Inc.IOM-123-0353400-123 Rev. 39-10M-Series® Mag MeterModel M-4000IMPORTANT !!!! Read this manual befo

10Mount Bracket/Amplifi er to Location1. Position the bracket/amplifi er in the desired orientation. 2. Secure bracket/amplifi er to location.

11REDSHIELDCLEARSHIELD18 AWG OR 1mm2BELDEN 9155 OR EQUIVALENTBELDEN 8770 OREQUIVALENTSHIELD18/20 AWG OR 1.0 / 0.5 mm220 AWG18 AWG20 AWG18 AWGREDGRE

12NOTE: Plastic cover must be reattached to maintain hazardous location rating.3. Strip the cable jacket back 2 inches (50mm). 4. Strip the 4 wires

13Coil Wiring in Amplifi er Junction Box To connect the coil wires in the amplifi er junction box:1. Strip the cable jacket back 2 inches (50mm). 2. S

14Terminal 1 Input 1 (+) - Input - Functions: reset, positive zero return.Terminal 2 Output 1 (+) Programmable passive output to Badger® external c

15The amplifi er is a microprocessor device. It is important that the power supply be as “clean” as possible. Avoid using power lines that feed heavy l

168. Attach the chamber cover.AMPLIFIER CONTROLS, CONTROL METHODS and DATA DISPLAY PROGRAMMING The M-4000 amplifi er display/programming chamber conta

17Two Main Screen Format settings are possible. Which setting to use is determined by the fl uid Flow Direction through your meter. The settings are U

18Switch/Buttons (+ and -)Select/Press + to:· move text up by one line, relative to the on screen arrow, for each select/press when choosing menu or

19MAIN MENU 00 ---------------->Exit this Menu Meter Setup Measurements Inputs/Outputs Clear Totals Communications Info/Help Logout lOnl

2DisclaimerThe user/purchaser is expected to read and understand the information provided in this manual, follow any listed Safety Precautions and Ins

206. Press E. 7. A screen, with the statement [(xx mm [xx”] ] **SELECTED** appears for about 2 seconds.It verifi es that the selected pipe diameter si

2133 returns.Empty Pipe is a “branch” list screen from the MAIN MENU. From here calibrate ON or OFF is made.1. Press E to activate the Main Menu 00 sc

22Press +, - or E once.7. Main Screen appears. Press E again.8. PASSWORD??? 01 screen reactivates. Input the correct password.Set Flow Rate - Unit o

232. At LowFlowCutOff 24 screen input a percentage at the arrow. Press E.Set Flow Direction1. At MEASUREMENTS 20 press + fi ve times to set the arrow

244. In EMPTY PIPE 15, select Cal. empty pipe. 5. Select Cal[OFF] E=ON, press or select E once to change OFF to ON. (NOTE: Make sure the Flow Detec

25You only need to do this if the function of output one (1) is to be Fwd Pulse or AMR (50ms pulse.) Refer to page 35, "Digital Output #1."5

26• The screen goes back to DIG OUTPUT 1 33.4. Pres + six times, or - once to Select Function.5.When Select Function is selected, screen Z1 appears

278. Press the E button until the amp meter reads the desired No Flow set point. (The line to the left of the selection rotates as the E button is pre

28DETECTOR SPECIFICATIONSSPECIFICATIONSFlow Range: 0.1 to 39.4 ft/s (0.03 – 12 m/s)Flow Direction: Uni-directional or Bi-directional Sizes: 1/4"

29SPECIFICATIONSPower Supply: 85-265VAC, 45-65HzPower Consumption: 20WAccuracy: ± 0.25% of rate for velocities greater than 1.64 ft/s (0.50 m/s) ±

3TABLE OF CONTENTSDisclaimer ...

30Mandatory, routine or scheduled maintenance should not be required for the Badger® M-4000 Mag Meter electronics or fl ow tube after proper installati

315. Replace the fuse.6. Reverse steps 1 to 3 to assemble the unit. Amplifi er Printed Circuit Board (PCB) Stack ReplacementAll M-4000 mag meters ope

327. Remove the 4 screws holding the PCB stack in the amplifi er housing. Place in storage for reuse.8. Gently remove the card stack from the amplifi

33In the Flow Chart:1. Each separate screen is inside a box. 2. If a screen “branches”, an arrow points right and each screen of the branch is in a

34Digital Input 1 Select function for input. Digital Out. #1 Pulses / unit Set for Forward pulse output. Open collector Pulse widthSet for Forward p

35Digital Out. #4Preset Amount Set batch amount for Preset Output.Solid state relay Set point min. Set for Flow Set Point output. Set point max. Set f

Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifi cations without

4SAFETY PRECAUTIONS and INSTRUCTIONSSafety considerations are emphasized by the placement of safety symbol icons on the product or next to important t

5Do not lift a detector with a forklift via the detector body between the fl anges. The housing could be dented and/or damage caused to internal coil

6the electrode is again covered with fl uid, the error message disappears and the meter continues measuring. Amplifi er Mounting Confi guration OptionsTw

76. The ambient temperature range surrounding a remote junction box mounted to the detector is -4°F to 248°F (-20°C to 120°C.)Pipelines and Fluid Flo

8the meter and the injection point must be signifi cant; 50 to 100 feet (15 to 30 meters). When the water/chemical solution reaches the meter it must b

9To ensure proper unit operation, the mag meter impact ground (zero voltage reference) must be connected to the liquid media and to a good, solid eart