Badger-meter SRD/SRI Valve Positioners User Manual

Valve PositionersRCV SRD960 Universal PositionerPOS-UM-00009-EN-02 (August 2014)User Manual

PROFIBUSPA SUMMARYMounting to the Actuator (Valve)The SRD960 can be mounted to stroke or rotary actuators.Connection and StartupConnect the pneumatic

FOXCOM DIGITAL SUMMARYMounting to the Actuator (Valve)The SRD960 can be mounted to stroke or rotary actuators.Connection and StartupConnect the pneu

METHOD OF OPERATIONGeneralThe intelligent positioner SRD960 and the pneumatic actuator form a control loop with the setpoint value w (from master cont

Block DiagramxPositionof actuatory1Outputpressurey2to actuatorInput (w) eachacc.to version:•Analog operation4...20mA(+FSK)• Digital operationFSK13...3

OPERATING MODESOperation of the positioner is divided into individual operating modes. Operating modes may change depending on, for example, key comma

FUNCTIONAL DESIGNATIONS1 Cable gland1)2 Plug1), interchangeable by Pos 13 Screw terminals2)(11 +/12–)for input(w)or (11 / 12) forBus connection acc. I

Pneumatic AccessoriesTypes withG-threads instead of standard NPT-threads:LEXG-F1: As LEXG-F, however withthread G1/4LEXG-G1: As LEXG-G, however withth

MOUNTING PREPARATIONThe Universal Positioner needs a linking piece for attachment to the different brands of actuators.The standard Mounting Adapter i

Direct mounting-dnahthgir-gnitnuomRUMAN-dnahtfel-gnitnuomRUMANMountingtorotary actuatorsFigure 11: Mounting positionsFeedback Lever for Linear Actuat

MOUNTING TO LINEAR ACTUATORSNAMUR Mounting, Left HandApplicable to actuators with cast yoke or pillar yoke according to NAMUR (DIN IEC 534-6).Mounting

CONTENTSDescription . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NAMUR Mounting Dimensions, Left HandLCD orientationcan bechanged by means of localpush buttons under Menu9.9.2to„flipped“, to ensurea correct orientat

NAMUR Mounting, Right HandRight-hand mounting is done if, for instance, left-hand mounting is not possible for structural reasons.Applicable to actuat

NAMUR Mounting Dimensions, Right HandMounting bracket, feedback lever andcarrier boltFigure 22: NAMUR mounting dimensions, right handPage 22 Mounting

Linear Actuator, Direct MountingActuators with appropriately prepared yoke (PA200, PA350) enable mounting of the SRD directly to the actuator yoke.Fig

Mounting Dimensions, Direct MountingFigure 27: Direct mounting dimensionsPage 24 Mounting to Linear ActuatorsAugust 2014POS-UM-00009-EN-02

Mounting to Rotary ActuatorsApplicable to rotary actuators that meet the VDI/VDE 3845 standard for mounting. Installation position of positioner: Moun

Preparation of the ActuatorFirst, prepare the rotary adaptor:• For attachment to a counter-clockwise or left-turning actuator, secure the stud screw

PNEUMATIC CONNECTIONSFigure 31: Type of threadAfter aligning and mounting the positioner to the valve, connect the pneumatic tubing.Check before moun

ELECTRICAL CONNECTIONSObserve "Safety Requirements" on page 66. Different threads can be supplied with cable gland—please verify marking at

Figure 33: Electrical connectionsPage 29 Electrical ConnectionsAugust 2014 POS-UM-00009-EN-02

Failsafe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPTIONSLimit SwitchFor detailed information, see “Option Limit Switch” on page 58.Figure 34: Limit switchSwitch FunctionsFeedback lever, feedback sha

Code Q – Position Feedback and Alarm, Item 1The analog output for position feedback indicates the valve position 0…100% as current signal 4…20 mA 1).

STARTUPGeneralCheck the nameplate, especially with respect to indications referring to Ex / non- Ex, input signal, communication, output signal, singl

OperationAfter Power ONINIT: After power on of input signal or after reset, the SRD initializes, thus the various components of the electronic are che

Operation with Local KeysOperation with LCD• Press the () key to enter the Menu mode. Menu 1 appears.• Press the (+) or (–) key to select a Menu it

Menu Structure for SRD991 / SRD960 with LCDPage 35 StartupAugust 2014 POS-UM-00009-EN-02

Additional ParametersThe following parameters are accessible via communication only:yrotcafxeretemaraPControl difference limit value 5%Control differe

Description of MenusBecause of optimized local operation, for configuration neither PC nor control system is required.In case operation via local keys

Menu 2: AutostartM1 234½-½- -Mand LED2flashSelection between different Autostart modes(change with key(+)or(–):)Autostart:To automaticallyadapt thepos

Menu 3: Mode of Action of SRD and Additional Position FeedbackSRD Main Menu1 Mounting2 Autostart3 Valve Action3 Valve Action3.1 SRD3.2 Feedback3.1 SRD

Diagnosis without LED or LCD Inform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Safety

Menu 4: Characteristic of SetpointSRD Main Menu2 Autostart3 Valve Action4 Valve Char.4 Valve Char.4.1 Linear4.2 Eq Perc 1:504.3 Quick open4 Valve Char

Menu 5: Limit and Alarms of ValveNotice:With versions with LCD, the values canbeadjusted stepwise locallyin“clear text”withkeys (+) and (–).With versi

5.1Setting Lower limit (”closinglimit“)-1--- LED 1lightsupThe positionerprovidesthatINSERVICE thevalve positiondoesnot closeanyfurther than definedbyt

Split RangeSplit-Range, PV_Scale SplittingFigure 38: Split rangeSplit Range is useful if an additional control range is demanded that cannot be cove

SRD960 with HART or Without Communication(Withthe other versionsofthe SRD, thesemenus cannotbeselected.)5.5 Split Range0%-1-1- LED1 andLED3lightsupLED

5.7SettingLower Alarm-11- -LED 1and LED2lightsupWhen fallingbelow theset value underneaththe entered alarm limit, analarm is activated. Message12is ge

Menu 6: Parameter for Position ControllerAlong with thedetermination of theactuatorgeometry and controlparameters the suitable setting parameters fort

Table 4: Allocationofthe parameter values to coding:In LCD shownvalues: [inMenuNr.]CodeLEDs1234P[6.1]P[6.2]Tn[6.3]Tn[6.4](sec)T63[6.5]T63[6.6](sec)Dea

Basically, the following is possible:• a) To accept a remaining deviation• b) To accept some response procedures (such as remaining in over-response

Menu 7: Pneumatic Output for TroubleshootingM1 234½½ --½M,LED1and LED4flashServes to checkthe pneumatic partsofthe positioner by directly applyingcurr

DESCRIPTIONThe Universal Positioner SRD960 is designed to operate pneumatic valve actuators and is available in the version EEx d / explosionproof (f

Menu 9: Calibration Functions for WorkshopM1 234½-½-½M,LED 2 and LED4flashFactorycalibrations are carried outwith sufficient accuracy and remain un-ch

9.6 Resetting of Configurationand Calibrationto“ex factory” settingsForthe exchange of the electronicsthe devicemustbeconfiguredwhether the pneumatic

SRD960 with PROFIBUS PA: Menu 10: Bus AddressM1 234½- -½½M,LED3and LED4 flashHere the bus addressofthe SRDcan be indicated andchanged.The busaddress

SRD960 with FOUNDATION Fieldbus: Menu 10: FF ConfigurationM1 234½- -½½M,LED3and LED4 flashSpecial settingsfor FoundationFieldbus device.10.1Simulate

DECOMMISSIONINGBefore decommissioning the unit, disconnect the supply air and the electrical input signal.After disconnecting the electrical input sig

Open HousingUnscrewcover safety lock Z untilcover C is completelyfree.Then unscrew cover C .Tilt Electronic ForwardUnscrew the3screws D ,and theround

Option—Pressure SensorsUpon unscrewingofthe 3screws D,tilt carefullyforward theroundelectronic E –ifpressuresensorsare alreadybuilt-in,the flat cable

Option Boards—Additional Inputs / OutputsOpen as describedbefore.Such an additional moduleRis at-tached from the“User Side”oftheelectronic E with 3scr

Option Limit SwitchOpen as describedbeforeSensor Part:During mounting it mustbeobservedthat theset screw Q is screwedontotheflatpart of theshaft.Setin

Angle CalibrationWhen the electronic unit or the position feedback unit is replaced, the position sensor requires calibration. To accomplish the calib

Product LabelsFigure 1: Product labelsPage 6 DescriptionAugust 2014POS-UM-00009-EN-02

TROUBLESHOOTING GUIDEThe components of the positioner are under constant surveillance by the installed micro controller. Errors detected are displayed

MessagesIn the SRD with option “Built-in pressure sensors” flashing is superimposed by a flickering.LEDs Descriptionof message/LCD text RemedyM 1234¾¼

LEDs Descriptionof message/LCD text RemedyM1 234¾ ---¼Autostart err 1Message 8:AUTOSTARTdefectiveylppusriakcehCwolootylppusriAFeedback lever (linearac

LEDs Description of message / LCD text RemedyM 1234¾-¼¼¼MaintainanceMessage 14:MaintenancerequiredOperating point of controlleris outside ofpermissibl

Diagnosis without LED or LCD InformFault Possible Cause SolutionPositioner not operational using key padsNo input signal at 11, 12 Connect input signa

Fault Possible Cause SolutionUnstable behavior, position control circuit oscillatesAutostart incomplete, therefore, control parameters not suitablePer

SAFETY REQUIREMENTSEMC and CEFor notes regarding Electromagnetic compatibility, EMC, and CE labels see the Product Data Sheet.In order to ensure EMC p

All components that are connected to the SRD in an explosion hazardous area, require an Ex-Approval. The applicable limit values must not be exceeded

System CongurationOperating current~9mAx DC 24 VElectrical classicationTypeof protection ATEX „EEx d–Flameproof“II2GEExdIIC Temperature classes T4..

Connection values “Additional In-/Outputs”Positionfeedback4to20mATerminalsfor AI1: 31+ /32-supplyvoltage: DC8... 36 Vsignalrange 3.8... 21.5mA0%and 10

SAFETYINSTALLATION AND STARTUP OF THIS INSTRUMENT IS TO BE CARRIED OUT ONLY BY QUALIFIED PERSONNEL, FAMILIAR WITH INSTALLATION AND STARTUP PROCEDURES

DIMENSIONSPage 70 DimensionsAugust 2014POS-UM-00009-EN-02

INTENTIONAL BLANK PAGEPage 71 User ManualAugust 2014 POS-UM-00009-EN-02

www.badgermeter.comRCV is a registered trademark of Badger Meter, Inc. Other trademarks appearing in this document are the property of their respectiv

HART COMMUNICATION SUMMARYMounting to the Actuator (Valve)The SRD960 can be mounted to stroke or rotary actuators.Connection and StartupConnect the pn

FOUNDATION FIELDBUS SUMMARYMounting to the Actuator (Valve)The SRD960 can be mounted to stroke or rotary actuators.Connection and StartupConnect the p